Packaging machinery solutions

From flexible packing machines to rigid packaging handling.

Production realities require different machine performance, from output and volumes to pouch functionality, dosing needs, footprint, and material selection.

Flexible packaging machinery solutions

Pre-Made Pouch Fill & Seal Machines.

Operational efficiency begins with the right machine architecture. DolcePack premade pouch machines are engineered to improve operating efficiency, increase production per square metre, and deliver practical benefits for manufacturers handling high format variability & new product launches.

Pre-made pouch formats

DolcePack pouch format 01: Rounded Stand-Up Pouch
01 Rounded Stand-Up PouchDoypack-style shelf presentation
DolcePack pouch format 02: Flat Sachet Pouch
02 Flat Sachet PouchFlat pre-made pouch format
DolcePack pouch format 03: Block-Bottom Pouch
03 Block-Bottom PouchStable base and strong shelf presence
DolcePack pouch format 04: Open Side-Gusset Pouch
04 Open Side-Gusset PouchExpanded side-volume format
DolcePack pouch format 05: Zipper Stand-Up Pouch
05 Zipper Stand-Up PouchReclosable pre-made pouch option
DolcePack pouch format 06: Spouted Pouch
06 Spouted PouchPour, close, and portion format
P
US, EU & Swiss Patent — Rotary Premade Pouch Technology (2025)DolcePack holds US, EU, UK and Swiss patents on the rotary filling mechanism. References: EP4328177 · US2025345682
US, EU, CH + UK PATENT 2025
Flagship

REVO

DolcePack’s compact rotary pre-made pouch fill-and-seal platform, engineered for high output per square metre with front-facing stations for clean, efficient operation.

DolcePack REVO rotary premade pouch fill and seal machineREVO photo
Max speedUp to 40 ppm
Pouch width100–250 mm
Filling stations2 stations
Dosing systemsFull optional and integrated
Changeover<5 min
Best fitCompact throughput
Production logicCompact rotary pre-made pouch filling and sealing.
IntegrationMultihead weighers, augers, liquid dosers, counters, and end-of-line automation.
Buyer fitSpace-tight facilities and manufacturers seeking high throughput without expanding footprint.
Changeover champion

COMBI Sprint

DolcePack’s flexible pre-made pouch fill-and-seal platform for manufacturers that run many product formats, package sizes, and customer specifications.

DolcePack COMBI Sprint premade pouch fill and seal machineCOMBI Sprint photo
Max speedUp to 20 ppm
Format width100–270 mm
Changeover<4 min
Weight range100 g–5 kg
Dosing systemsFull optional and integrated
Best fitFormat flexibility
Production logicFlexible pre-made pouch filling and sealing for broad format ranges.
ChangeoverQuick-lock parts for format change in under 4 minutes.
Buyer fitContract packers, private-label producers, and high-SKU operations.

Flexible packaging solutions from reel

Vertical FFS Machines.

Vertical FFS pouch formats

Pillow Bag
Pillow Bag
Gusseted Bag
Gusseted Bag
Block Bottom Bag
Block Bottom Bag
Four Side Seal Bag
Four Side Seal Bag

Format note: final Vertical FFS bag availability depends on film, sealing geometry, forming set, dosing system, and the selected intermittent or continuous machine path.

Intermittent VFFS

Intermittent Vertical Form Fill & Seal Line

An indexed-motion VFFS path for projects requiring practical flexibility, controlled sealing cycles, and adaptable bag sizes.

Intermittent VFFS packaging lineIntermittent VFFS photo
Film width150–800 mm
Bag length50–950 mm
Bag width70–300 mm
Mechanical speed40–60 bags/min
Buyer fitFlexible film-fed packaging where indexed motion is sufficient or strategically preferred.
Dosing systemsFull optional and integrated based on product and accuracy requirements.
Continuous VFFS

Continuous Vertical Form Fill & Seal Line

A continuous-motion VFFS path for higher-throughput environments where stable product flow, dosing synchronization, and line speed are priorities.

Continuous VFFS packaging lineContinuous VFFS photo
Film width520–720 mm
Bag lengthMax. 400–600 mm
Mechanical speed120 bags/min
Largest footprint2200×1350×2050 mm
Buyer fitFocused production where speed, stability, and synchronized flow matter most.
Dosing systemsFull optional and integrated for stable high-speed product flow.

Running in Production.

Reference installations show how DolcePack machine paths can support flexible pouch systems, vertical form fill and seal requirements, and rigid packaging line options. This section gives buyers a practical view of complete-line realities already represented across production environments.

01
France

COMBI Sprint + All-Fill Auger.

Powdered detergents.

02
Germany

Dual-format VFFS + rigid containers.

Spices.

03
Italy

Rigid containers + multihead weigher.

Full line with X-ray.

04
Bulgaria

COMBI Sprint + multihead weigher.

Pet food from 200 g to 3 kg.

05
Italy

Automotive custom packaging line.

Tailored line for pre-made pouches and spare parts.

06
Spain

Rigid container + multihead weigher.

Chewing gum in rigid containers.

07
UK

Inclined VFFS for fragile biscuits.

Gentle handling for fragile items.

08
Portugal

VFFS + auger filler for flours.

Powder dosing and vertical packaging.

Dosing ecosystem

Dosing System Possibilities

Whether the package is a pre-made pouch, VFFS bag, or part of a rigid packaging line, the dosing system is central to accuracy, product flow, speed, and commercial performance. DolcePack evaluates the complete line rather than treating the machine as a stand-alone purchase.

01

Multihead Weighers

For snacks, pet food, frozen or chilled products where appropriate, confectionery, nuts, grains, and other products requiring combination weighing.

02

Auger Fillers

For powders, spices, coffee, protein, nutraceutical powders, and other products requiring controlled auger dosing.

03

Counting Systems

For hardware, tablets or capsules where appropriate, components, and countable items where piece count drives the package.

04

Linear Weighers

For simpler weighing realities, entry-level applications, or products where linear weighing is sufficient.

05

Liquid & Paste Filling

For sauces, semi-liquids, cosmetics-adjacent products, and specialty filling applications when applicable and approved.

06

End-of-Line Systems

Checkweighers, X-ray, metal detection, labeling, case packing, palletizing, controls, and cobotics.

Frequently asked

Questions buyers ask before specifying a line.

Should I choose premade pouch or VFFS?

The answer depends on your product, package format, rigid or flexible handling needs, brand presentation, speed target, SKU count, film or pouch economics, changeover reality, dosing method, and complete-line requirements.

What is the difference between REVO and COMBI Sprint?

REVO is positioned for compact, engineered output and high productivity per square metre. COMBI Sprint is positioned for flexibility, wide format variability, and fast changeover realities.

When does intermittent VFFS make sense?

Intermittent VFFS may fit when indexed motion, flexible format handling, practical output, and the correct dosing system create the best production reality.

When does continuous VFFS make sense?

Continuous VFFS may fit when stable product flow, higher throughput, synchronized dosing, and focused format requirements are priorities.

Can DolcePack integrate the dosing system?

Yes. DolcePack’s advisory and integration role includes evaluating multihead weighers, auger fillers, counters, linear weighers, liquid/paste dosing where applicable, and other specialty systems.

Help me choose

Send your product and line details. DolcePack will map the machine path.

Provide your product type, current package, desired package, fill range, target speed, dosing challenge, changeover needs, available footprint, and downstream automation goals.

Request Machine Path Analysis