Production proof · Customer outcomes · Packaging line transformation
Case Studies
Proof from real production transformations.
DolcePack case studies show how production analysis becomes engineered packaging-line performance. Each story captures the starting challenge, the selected machinery path, the integration decisions, and the measurable impact after implementation.
Measured outcomes from the first published story.
The Sandro Mentasti project shows how a manual packaging process was redesigned into a automatic doypack line with lighter packaging, lower packaging cost, and reduced operator dependency.
Packaging weight reduction
Compared with the previous blister and cardboard packaging format.
Packaging cost reduction
Versus the former blister plus cardboard solution used before the doypack line.
Operator required on the line
A move from a fully manual two-operator process to a automatic workflow.
Overall satisfaction
Client recommendation from Annalisa Mentasti, Director of Sandro Mentasti Srl.
Automotive sport · Rubber & plastic parts · Italy
From fully manual packaging to an automatic line:
–75% packaging weight
–1 operator.
Before the DolcePack system was introduced, Sandro Mentasti Srl packaged its rubber and plastic components entirely by hand, with two dedicated operators. The process was vulnerable to staff unreliability and absenteeism, making hourly output difficult to control or standardise.
“It streamlined mental models and manual processes we had always taken for granted.”
— Annalisa Mentasti, Director
The solution: a bespoke, step-by-step design process
What convinced Mentasti to choose DolcePack was the ability to design the system around their specific production characteristics. Nothing was off-the-shelf: every phase was defined through continuous dialogue, adapting the configuration to the real demands of the line.
The result is a shift from a fully manual process to a automatic one, incorporating doypack handling and an integrated print module. Operator tasks have changed: component preparation, machine feeding, and final quality checks now replace the previous manual assembly.
“The design happened step by step, with constant back-and-forth. It was always managed one phase at a time — no surprises.”
— Annalisa Mentasti, Director
Support beyond commissioning
One of the aspects most valued by the Mentasti team is continuity of support after handover. During the first production phases — when the risk of feeling left alone with the machine is highest — DolcePack remained present until the entire process had fully stabilised.
See the installation in operation
A short installation video helps visitors connect the story to the real production environment and keeps them engaged directly on the DolcePack case study page.
Where they are now — and what comes next
The company is still in an optimisation phase: output currently runs at 14–16 pouches per minute, against an initial target of 18. Work continues to stabilise cycle times, standardise packaging across more product references, and fine-tune the integration between doypack format and the print module.
Looking ahead, the stated goal is to expand the system with new capabilities as requirements evolve, building on an already-improved production flow and a packaging process that is now fully digitised.
“Think beyond the machine itself — consider the type of know-how it demands. It can help you move forward on every front.”
— Annalisa Mentasti, advice to similar companies
Pet food · Premade pouches · Bulgaria
From 500 to 1,000 packs per hour: Furajny Hrany doubles capacity with Dolcepack Combi Sprint
A Bulgarian pet food producer eliminated low-quality packaging, reduced the line from 3 operators to 1, and doubled productivity within weeks.
The challenge: low productivity and packaging quality that did not match the product
Before Dolcepack, Furajny Hrany was producing only 500 packs per hour with three operators required on the packaging line. The more important issue was packaging quality: the former process was creating packs that did not reflect the product quality or the company’s growth ambitions.
The goal was not a small improvement. Furajny Hrany needed a compact, reliable line that could increase output, improve the final package, and reduce labour dependency at the same time.
“We package qualitatively and quickly.”
— Bogomil Stoenchev, Deputy Director
The solution: Combi Sprint, compact footprint with industrial performance
Furajny Hrany selected the Dolcepack Combi Sprint because the machine delivered the right combination of compact size, flexibility, and production capability. The installation was completed in a matter of weeks, with the customer describing the process as a clear sequence and precise work.
The production impact was immediate. Output moved from 500 to 1,000 packs per hour, while the line requirement dropped from three operators to one. The company also improved packaging quality across the process, reducing the rework and visual-quality issues that had previously limited performance.
“Clear sequence and precise work.”
— Bogomil Stoenchev, Deputy Director
Support: fast, adequate, and reliable
Furajny Hrany rated the Dolcepack support experience as excellent. Fast and adequate responses throughout the project helped the team move confidently from the commercial phase to operational production.
“Fast and adequate response.”
— Bogomil Stoenchev, Deputy Director
See the installation in operation
A short installation video helps visitors connect the Furajny Hrany story to the real pet food production environment and keeps them engaged directly on the DolcePack case study page.
Overall impact
The Combi Sprint delivered measurable improvement across the full packaging workflow: doubled production capacity, two fewer operators required, higher packaging quality, lower downtime, less waste and rework, and stronger ability to meet market demand.
Bottom line: within weeks of installation, Furajny Hrany doubled production, reduced operator dependency by two thirds, and improved pack quality with a compact machine integrated into existing operations.
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Case study library.
Additional stories can be added using the same card structure as new customer outcomes are approved.
Automotive sport · Rubber & plastic parts · Italy
Sandro Mentasti Srl: manual to automatic doypack line
A production transformation reducing packaging weight, packaging cost, and operator dependency.
Powdered cleaning products · France
Compact Combi Sprint line with auger filler
A compact production line installed in under one square meter, combining an auger filler with the Combi-Sprint to run four premade pouch formats, from side-gusset bags to doypacks.
Pet food · Premade pouches · Bulgaria
Furajny Hrany Ltd: pet food line doubles output with Combi Sprint
A Bulgarian pet food producer moved from 500 to 1,000 packs per hour, improved pack quality, and reduced the line from three operators to one using Dolcepack Combi Sprint.
Easy-access snacks · Rigid containers · Italy
Filling rigid containers with easy-access snacks
A custom rigid-container line integrating denesting, multihead-weigher filling, linear-weigher topping dosing, tray closure, labeling, X-ray inspection, and checkweighing for a complete production workflow.
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